Clarigo Factory OS.
Case study · Manufacturing
Our own industrial AI platform: predictive maintenance, vision quality inspection, live OEE, downtime alerts and process optimisation, running at the edge on top of the equipment a plant already has.
- Client
- Clarigo Factory OS
- Industry
- Manufacturing
- Timeline
- Clarigo's own product, available for plants
- What we did
- Industrial AI, Computer vision, IoT
About Clarigo Factory OS
Clarigo Factory OS is a product we designed and built for manufacturers. It brings together the industrial AI and automation work our team does into one platform for the whole factory floor.
What we had to solve
Plants lose time and money to unplanned downtime, defects and manual logging, but automation on a production line has to be careful and cannot depend on the internet. The platform had to work with existing PLCs, SCADA and MES, keep data in the plant, and never take control of machinery without a person approving it.
What we built
Predictive maintenance that reads sensor and machine data to predict failures before they cause downtime
Vision quality inspection that checks parts on the line in real time
Live OEE, cycle times and throughput for every line and shift, with no manual logging
Downtime detection, reason logging and alerts to the right person
Inventory tracking with early shortage flags, and process optimisation with human-approved changes
Vision AI for safety: missing PPE, restricted zones and unsafe conditions
A simple CMMS for work orders and machine service history
Edge processing with OPC UA, Modbus and MQTT, MES and ERP integration, and air-gapped options
What it does
Predictive maintenance
Service equipment on evidence, before it fails.
Vision inspection
Catch defects on the line in real time.
Live OEE and downtime
Every line and shift on one dashboard, with instant alerts.
Runs at the edge
Keeps working offline, and data stays in the plant.
How it rolls out
Plants start small and scale once the results are clear.
- 01
Pilot one line
Connect to existing sensors, cameras and controllers on a single line.
- 02
Prove the value
Track downtime, quality and OEE, with people approving every change.
- 03
Roll out
Extend across lines and connect to MES and ERP.
Where it is today
A complete industrial AI platform built by our in-house team
Sits on top of existing PLCs, SCADA, sensors and cameras, so operators work exactly as before
Designed to pilot on one line, prove the value, then roll out across the plant
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