Clarigo Factory OS

AI automation for factories and plants.

Predictive maintenance, vision quality inspection, live OEE, downtime alerts, and process optimization, running at the edge on top of the machines you already have. Your operators and equipment do not change.

It sits on top of your PLCs, SCADA, and MES, watches the floor, and sends anything unusual to your team.

What It Does

One platform for the whole floor

Start with one line and one problem, usually downtime or quality, then add more as you see the results.

Predictive maintenance

Reads sensor and machine data to predict failures before they cause downtime, so you service equipment on evidence rather than a fixed calendar.

Vision quality inspection

Cameras plus AI check parts on the line in real time and catch defects a tired eye would miss, before they ever ship.

Production monitoring (OEE)

Live OEE, cycle times, and throughput for every line and shift in one dashboard, with no manual logging.

Downtime tracking & alerts

Detects a stoppage the moment it happens, logs the reason, and alerts the right person so lines come back up faster.

Inventory & materials

Tracks raw material and stock levels, flags shortages early, and can trigger reorders before a line ever starves.

Process optimization

Analyses run data to recommend parameter changes that cut scrap, energy, and waste, with a person approving each change.

Safety & compliance

Vision AI watches for missing PPE, restricted-zone entry, and unsafe conditions, and alerts supervisors in real time.

Maintenance & work orders

A simple CMMS to raise, assign, and track work orders, with parts and full service history attached to each machine.

Reports & analytics

Downtime, quality, OEE, and cost dashboards that turn floor data into decisions plant managers can act on.

How It Fits

It sits on top. Nothing is ripped out.

  • Your PLCs, SCADA, and MES all stay. This sits on top of them.
  • Connects to the sensors, cameras, and controllers you already have.
  • No change to how operators run the machines, and no line to rip out.
  • Anything unusual is flagged to your team, with the data behind it.
  • Runs at the edge, so a dropped connection never stops the line.
  • Your data stays in your plant, yours, and exportable at any time.

Runs at the edge

Processing happens on-site, so lines keep working even if the internet drops, and your data stays in the plant.

Interoperable

Connects through standard industrial protocols like OPC UA, Modbus, and MQTT, and talks to your MES and ERP.

No rip-and-replace

It sits on top of your PLCs, SCADA, and existing sensors and cameras. Operators run machines exactly as before.

Start on one line

Pilot it on a single line or machine, prove the numbers, then roll it out across the plant.

Safe on the Floor

The platform recommends. Your people stay in control.

Automation on a production line has to be careful. This one is built to notice its own doubt.

AI flags, people decide

The platform detects and recommends. It never takes autonomous control of machinery without a human approving the action.

Everything is auditable

Every alert, reading, and change is recorded, so you can always see what happened on the floor and why.

It flags uncertainty

When a reading or a defect call is not confident, it routes it to a person to confirm instead of acting on a guess.

Security & Data

Your floor data stays on your floor

Data processed at the edge or on-premise, and it stays in your plant
Encrypted, role-based access, with every access and change logged
Connects only through approved industrial protocols (OPC UA, Modbus, MQTT)
Integrates with your MES and ERP through supported, agreed methods
Runs air-gapped or network-restricted where your security policy requires it
Your data is yours and fully exportable at any time

Pilot it on one line. See the numbers first.

Book a short call. We will show the platform running, connect it to one line, and let the downtime and quality numbers make the case before you expand.